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Quanzhou Taizhi Machinery Development Co., Ltd.
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    Steel Wheel Disc Production line Single Piece Steel Wheel Production Line (without welding process) Steel Wheel Rim Production Line Double Metal Truck Brake Drum
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    Flow-Spin-Forming Equipment Roll Forming Machine Steel Wheels Related Production Equipment
  • Flow Forming and Roll Forming Application
    Wheel disc and rim and lock ring/flange ring manufacturing New type steel wheel disk and rim manufacturing Single piece steel wheels manufacturing Forging and casting aluminum alloy wheels manufacturing Double metal truck brake drum shell manufacturing Truck Wheel-Side Reducer Shell
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  • Butt Welding Machine

Butt Welding Machine

Butt Welding Machine

Butt welding machine are specially developed for wheel rim production lines to carry out welding operations after the weld joint has been flattened. The AC flash butt welder is comprised of the flashing welder, electrical system and hydraulic system. Workpiece clamping, welding, and weld slag removal are all hydraulically driven, and the welding parameters are easily set on the touch screen.

Features
  • After flashing, upsetting is achieved using a hydro cylinder or servo motor pulse feeding according to customer requirements.
  • The welding clamp is equipped with a weld slag scraper in the jaw to automatically remove weld slag, making it easy to use.
  • The multi-stage adjustable welding current caters to welding of different wheel rim sizes.
  • This butt welder uses high quality cooper electrodes, features an outstanding electric conductivity, a high welding quality and a rejection rate of less than 0.5%.
  • The hydraulic system features a compact structure, ensuring it has a small footprint in your factory. The use of a dirt resistant hydraulic pump and servo valve ensure an excellent resistance to pollution and low dust treatment requirements, thus guaranteeing a low investment cost.
  • Both manual and automatic operation modes are supported, making the butt welder easy to use.
  • This welder features an overall framework design, allowing for a high strength, extremely precise welding operation.
  • An automatic weld slag conveyor is an optional piece of auxiliary equipment used to automatically remove weld slags from the bottom of the welder.
Technical parameters
No Main Parameters UN-630 UN-800 UN-1000 UN-1600
1 Main circuit rated input voltage AC 380V/ 1Phase AC 380V/ 1Phase AC 380V/ 1Phase AC 380V/ 1Phase
2 Control circuit rated input voltage AC 380V/ 3Phase/50HZ AC 380V/3Phase/50HZ AC 380V/ 3Phase/50HZ AC 380V/ 3Phase/50HZ
3 Secondary voltage 6.55V-11.8V 8.8V-14.6V 8.8V-14.6V 8.8V-19.6V
4 Solenoid valve voltage DC 24V DC 24V DC 24V DC 24V
5 Total power input 630kVA 825kVA 1050kVA 1610kVA
6 Rated power at 50% transformer utilization 600kVA 800kVA 1000kVA 1600kVA
7 Max. upsetting force 280kN 320kN 320kN 400kN
8 Max. clamping force 650kN 650kN 650kN 650kN
9 Max. welding cross section area 3200mm² 3500mm² 4000mm² 6000mm²
10 Max. rim band width 350mm 410mm 500mm 800mm
11 Max. rim band thickness 4.5mm 8mm 10mm 13mm
12 Min. welded rim diameter 250mm 400mm 400mm 500mm
13 Cooling water flow rate 4500L/H 4500L/H 5000L/H 6000L/H
14 Cooling water temperature ≤20℃ ≤20℃ ≤20℃ ≤20℃
15 Cooling water pressure 0.2~0.4MPA 0.2~0.4MPA 0.2~0.4MPA 0.2~0.4MPA
16 Rejection rate ≤0.5% ≤0.5% ≤0.5% ≤0.5%

All parameters for this equipment are subject to change without notice and are provided only as reference. Customization services are available, and the final equipment will be supplied based on final technical agreements between us and the customer.

Tags
Butt welder flash butt welding machine wheel production equipment wheel rim production line
Wheel Production Equipment
    1. Disk And Rim Assembly Welder
    2. Disk And Rim Assembly Welder
    1. Four Column Hydraulic Press
    2. Four Column Hydraulic Press
    1. Framed Hydraulic Press
    2. Framed Hydraulic Press
    1. Wheel Disk Vertical Turning Lathe , Gantry Type
    2. Wheel Disk Vertical Turning Lathe , Gantry Type
Products
  • Steel Wheels and Brake Drum Production Lines
    1. Steel Wheel Disc Production line
    2. Single Piece Steel Wheel Production Line (without welding process)
    3. Steel Wheel Rim Production Line
    4. Double Metal Truck Brake Drum
  • Steel Wheels Production Equipment
    1. Flow-Spin-Forming Equipment
    2. Roll Forming Machine
    3. Steel Wheels Related Production Equipment
      Butt Welding Machine
      Disk And Rim Assembly Welder
      Four Column Hydraulic Press
      Framed Hydraulic Press
      Wheel Disk Vertical Turning Lathe , Gantry Type
      Wheel Rim Vertical Wheel Rim Turning Lathe
      Wheel Disk Vertical Wheel Disc Turning Machine
      Coiler(Tube Rim Band Coiler)
      Tubeless Rim Band Coiler
      Drilling Machine(for steel wheel disk bolt hole )
      Trimmer Machine for Tube Wheel Rim
      Tubeless Rim Re-rounders
      Steel Wheel Disk Vent Hole Punching Press
      Air Valve Hole Punching Press
      Weld Trimmers, Planishers,End-Cutting Machine
      Horizontal Air Leakage Testing Machine
Inquiry
  • Quanzhou Taizhi Machinery Development Co., Ltd.
  • Steel Wheels and Brake Drum Production Lines
    1. Steel Wheel Disc Production line
    2. Single Piece Steel Wheel Production Line (without welding process)
    3. Steel Wheel Rim Production Line
    4. Double Metal Truck Brake Drum
  • Steel Wheels Production Equipment
    1. Flow-Spin-Forming Equipment
    2. Roll Forming Machine
    3. Steel Wheels Related Production Equipment
  • Flow Forming and Roll Forming Application
    1. Wheel disc and rim and lock ring/flange ring manufacturing
    2. New type steel wheel disk and rim manufacturing
    3. Single piece steel wheels manufacturing
    4. Forging and casting aluminum alloy wheels manufacturing
    5. Double metal truck brake drum shell manufacturing
    6. Truck Wheel-Side Reducer Shell
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